FIVE DAYS | R16 100 (Incl VAT) PER DELEGATE
Course Overview:
The Intermediate PLC Programming course is designed to further enhance participants’ skills and knowledge in programmable logic controller (PLC) programming. This course covers advanced programming techniques, introduces additional programming languages, explores PLC hardware and networking concepts, focuses on human-machine interface (HMI) design and integration, delves into advanced control techniques, and provides guidance on troubleshooting and maintenance of PLC systems.
Course Duration: 5 days (8:30 – 16:00)
Course Cost: R16 100.00 per delegate
Target Audience:
- Engineers and technicians involved in industrial automation and control systems
- Automation and control system professionals
- Maintenance personnel
- Individuals with a basic understanding of PLC programming looking to advance their skills
Prerequisites:
- Basic knowledge of PLC programming concepts and ladder logic programming
- Familiarity with electrical circuits and logic concepts
- Completion of Intro to PLC course, or Intro to Automation course
PROSPECTUS
INTERMEDIATE PLC
Course Objectives:
By the end of this course, participants will be able to:
- Review and reinforce basic PLC programming concepts
- Apply programming techniques for timers, counters, and data manipulation
- Utilize additional programming languages such as structured text, function block diagram, sequential function chart, and ladder logic
- Understand and implement communication protocols and networking techniques
- Design effective human-machine interfaces (HMI) and integrate them with PLC programming
- Apply control techniques, including PID control tuning and motion control programming
- Troubleshoot and diagnose PLC systems using advanced techniques
- Develop preventive maintenance strategies for PLC systems
Course Outline:
Day 1: Review of Basic PLC Programming Concepts
- Review of basic ladder logic programming concepts
- Data types and data manipulation in PLC programming
- Input/output addressing techniques
- Programming best practices for efficient and reliable code
Day 2: Advanced Programming Techniques
- Timers and counters for complex applications
- Data handling and manipulation instructions
- Comparison and logic instructions
- Program control instructions for efficient program flow
Day 3: Advanced Programming Languages
- Introduction to structured text programming for more advanced functionality
- Function Block Diagram (FBD) programming for modular code development
- Sequential Function Chart (SFC) programming for complex control sequences
- Leveraging ladder logic for more intricate applications
Day 4: PLC Hardware and Networking
- Communication protocols (Modbus, Ethernet/IP, etc.) for data exchange
- Networking techniques for seamless integration of multiple PLCs
- Redundancy and fault-tolerant systems for enhanced reliability
- Selecting appropriate PLC hardware for complex applications
Day 5: HMI Design and Integration, Advanced Control Techniques, Troubleshooting, and Maintenance
- Overview of HMI software for intuitive user interface design
- Designing effective HMI screens for improved operator interaction
- Integrating HMI with PLC programming for seamless data exchange
- Testing and validation of HMI and PLC integration for optimal performance
- Advanced control techniques, including PID control tuning, motion control programming, and advanced math and logic functions
- Troubleshooting and diagnosing complex PLC systems using advanced techniques
- Maintenance planning and scheduling for preventive maintenance strategies
Delivery Method:
The course will be delivered through a combination of lectures, demonstrations, hands-on exercises, case studies, and practical sessions. Participants will have access to PLC hardware, programming software, HMIs, and simulation tools to gain practical experience. The course will also include interactive discussions and Q&A sessions to ensure a comprehensive understanding of the topics covered.
Course Materials:
- Course handouts and lecture notes
- Reference materials and recommended readings
- Access to PLC programming software and sample programs
- Access to HMI software and sample projects
Assessment and Certification:
Participants will be evaluated based on their understanding of the course content through practical exercises and a final assessment. A certificate of completion will be awarded to participants who successfully fulfil the course requirements.